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ZY-100kN digital display electronic tensile machine
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1000

ZY-100kN digital display electronic tensile machine

ZY-100kN digital display electronic tensile machine is an instrument used to test the mechanical properties of materials such as stretching, peeling, tearing, and H extraction. It is widely used in rubber, plastic, textile, chemical, steel wire, hose tape, wire and cable, plastic, pipe and other industries. It is a high-precision, economical and practical instrument.
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Product description
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ZY-100kN digital display electronic tensile machine is an instrument used to test the mechanical properties of materials such as stretching, peeling, tearing, and H extraction. It is widely used in rubber, plastic, textile, chemical, steel wire, hose tape, wire and cable, plastic, pipe and other industries. It is a high-precision, economical and practical instrument.
The tensile machine is composed of a host, a speed control system, data acquisition and processing, sensors and electrical interlocking parts. The host includes the fuselage, transmission mechanism, and measurement system. Data processing is handled by a microcomputer processor. This machine uses a stepping speed regulator to change the stretching speed, and the speed value is directly read out. The motor moves the lower gripper (fixture) through the V-belt-worm-screw drive, so as to realize the tensile change of the sample. The head of the main unit is equipped with a tension sensor, and its upper end is connected with the connecting plate of the top beam of the main unit, and the lower end is connected with the upper clamp. The sensor is only subject to vertical tension and is not affected by torsion or directional force to ensure force measurement accuracy. Between the upper and lower grippers, the force of the sample during the test is transformed into an electrical signal through the force sensor and input into the microcomputer acquisition control system. After the test is over, it is automatically processed, automatically calculated, and the result is displayed.
The touch LCD measurement and control system adopts 32-bit ARM technology and DSP high-performance processor control technology. The display part adopts a 7-inch 65K color ultra-clear touch screen with a resolution of 1024*768. The ultra-high performance configuration makes the software function and user experience great improve. The software includes boot animation, main screen display, large curve display, unit setting, multiple test standard selection and result calculation display, equipment status display, hardware parameter setting, equipment calibration, PID parameter setting, custom parameter editing, sample plan Editing, sample size editing, visual printing and other functions, the micro printer supports a variety of models to choose from, and the motor control supports free switching of multiple control methods such as servo, stepping, frequency conversion, and DC (the factory does not need to replace the system, and the standard features).
This test measurement and control system is a high-performance measurement and control instrument designed specifically for electronic testing machines that integrates measurement and control. It can perform tensile, compression, bending, shear, tear, and peel tests. The software can complete the maximum force, maximum deformation, tensile strength, elongation at break, total elongation at maximum force, elongation at yield point, elongation after fracture, upper and lower yield strength, elastic modulus, force at yield point, and elongation at break , Calculation and real-time display of parameters such as elongation at yield point, tensile strength at break, tensile stress at yield point, constant elongation stress, constant elongation (according to user-specified constant force level) and other parameters, among which the level of constant elongation The value and the constant force level value can be entered into the relevant position of the software in the sample parameter interface according to the actual requirements of the customer. The parameters that can be calculated also include compressive strength, upper and lower compression yield strength, compression elastic modulus, bending strength, bending elastic modulus, average bending force, average peel force, peel strength, maximum peel force, minimum peel force, tear strength , Average shear force, shear strength, shear modulus and other mechanical and physical properties related parameters.
 
Main interface function introduction

 

Real-time data display
The system can display 4 channels of data at the same time, namely force value, displacement, deformation, and speed. After the touch screen is powered on, it will automatically collect data and refresh the display. Force resolution 1/250000, accuracy above 0.2%, range 1-999999KN arbitrary; displacement sensor and deformation sensor resolution up to 1um, response frequency 40kHz, range 0~10000 mm can be set arbitrarily, precision instrument system has no error, 4-phase decoding Types of;
Real-time unit switching
Force unit switching (N, KN, g, kg, gf, kgf, Ib, Ibf, oz, ozf), deformation and displacement units switching (mm, cm, m, in), unit switching is set in "Sample Parameters" After the page is completed and the switch is completed, the numerical display on the main interface and the result display data are automatically converted.
Calculation of test results
Depending on the calculation method, the display content of the test result list is automatically switched. After the calculation method is selected, the next time the power is turned on, the calculation method selected last time will be automatically tested.
Real-time curve display
The system provides the main interface with convenient small curve interface display and "single graph" large curve interface display. In the standby state, click "single graph", the system will display the large curve interface, click "back to home page", the system will automatically switch back On the main page of monitoring, the range of two kinds of curve coordinate axes can be set freely according to needs.
Test control button
The touch screen system provides a set of touch screen control buttons for test control, which can help improve the experience of use.
[Run] After the equipment is ready, it is allowed to start the running test (if the equipment has an abnormal prompt, after clicking "Run", the system will sound an alarm for abnormal operation, and the user can follow the prompts to guide and complete the running operation);
【Stop】Stop test or stop beam movement control command;
[Clear] Clear all sensor data (clearing is invalid when the beam is moving, testing, and the force sensor is abnormal, the system will sound an alarm for abnormal operation, and the user can follow the prompts to complete the clearing operation);
[UP move up] Manually move the beam up gradually. Each time you click, the moving speed will continue to increase in the same direction. The moving speed can be modified in the "customized parameters" as needed (beam moving in reverse, test running, upper limit protection , When the force sensor is abnormal, the upward movement is invalid, the system will sound an alarm for abnormal operation, and the user can follow the prompts to complete the upward movement operation);
[DOWN move down] Manually control the beam to move down gradually. Each time you click, the moving speed will continue to increase in the same direction. The moving speed can be modified in the "customized parameters" as needed (beam moving in reverse, test running, lower limit protection , When the force sensor is abnormal, the downward movement is invalid, the system will sound an alarm for abnormal operation, and the user can follow the prompts to complete the downward operation);
[Return to zero force] In the standby state, manually control the unloading. Generally, it is used to automatically release the applied load when the test stops abnormally or the sensor fails. After the load returns to the zero position, the beam will stop automatically, and the automatic unloading can be stopped manually in the middle
 
Test status and abnormal information

 

【▲】Indication of beam moving upwards (the upward moving LED indicator of the button board is on)
[▼] Indication of the downward movement of the beam (the downward movement of the key board LED indicator is on)
[||] In standby mode, the beam stops moving (the LED indicator of the button board does not light up)
[Upper limit reached] Upper limit protection, the system restricts the beam to move up, the beam moves down or manually release the upper limit protection.
[Lower limit to] Lower limit protection, the system restricts the beam to move down, the beam moves up or manually release the lower limit protection.
[Automatic return] After the test is over, the system will perform automatic return according to the program settings, return to the position origin and stop automatically, or manually stop and return. During the automatic return process, it is prohibited to run, clear, move up and down instructions, unload instructions, parameter settings and other instructions ( If there is any abnormal operation, the system will sound an alarm for abnormal operation, and the user can follow the prompts to complete the relevant operation).
[Force over-range] Force over-range protection, sensor failure or afterburner over-range, the system restricts the beam to move up and down, manual troubleshooting or click [force value return to zero] to remove the load abnormality, the alarm is automatically cancelled.
[Displacement over range] Displacement over range protection, the system restricts the beam to move up and down. After confirming that there is no collision, click [Clear] to cancel the alarm. After the exception is removed, the alarm is automatically cancelled.
[Deformation overrange] Deformation overrange protection, the system restricts the beam to move up and down. After confirming that there is no collision, click [Clear] to cancel the alarm. After the abnormality is removed, the alarm is automatically cancelled.
[Preload] After the test starts, the system executes the preload control before the start of the test according to the plan settings. After the preload ends, it automatically enters the running state, and the alarm information is automatically released. The system prohibits abnormal operations during the preload (if there is abnormal operation, The system will sound an alarm for abnormal operation, and the user can follow the prompts to guide and complete related operations)
 
Main specifications and technical parameters
Executive standard: GB/T16491-2008
Stretching speed: 0~300mm/min
Maximum stroke of the gripper: 800mm
Voltage: ~220V±10% 50Hz
Force value display: LCD display actual force value position
Mass: 450 kg
Power: 1.5KW
Dimensions: 750×600×1850mm
Jaw automatic (manual) homing function;
Various limit switches are available, and the force overload protection function can be set;
Various test control methods such as constant speed, constant elongation, constant load, constant speed and positioning shift.
The speed control of this instrument only needs to mark the positioning and displacement directions to automatically control the running speed.
Fault self-checking and prompt function: memory, AD chip, memory chip, CPU program, upper limit protection, lower limit protection and other faults, force sensor is not connected or overloaded, force sensor is not calibrated.
 
We could not find any corresponding parameters, please add them to the properties table

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